Increasing counting speed and reducing manual tasks
Improving counting accuracy and preventing the need for re-picking
Improved inventory accuracy and transparency
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Options for Assisted Counting of Small Parts
Counting small parts is a key task in intralogistics for tracking large quantities of small components that are often difficult to distinguish from one another. Various methods are used for this purpose:
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Assisted Counting of Small Parts - Solves the following Problems!
Select one of the problems. You will receive instructions that you can use to calculate optimization potential.
Sorting Efforts
Many Small Parts
Effort for Receiving Goods
Errors in the Master Data
High Proportion of Temporary Jobs
Effort for Inventory
1
Determine Time Share
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Sorting efforts usually occur in a defined area, such as the incoming/outgoing goods lines. Therefore, the time in the process can be approximated by longer stays in these areas.
A
Motion-Mining®
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With Motion-Mining®, regions can be defined and the total time spent in certain areas can be determined. When sorting, employees are in the region for a longer period of time, whereas they usually only enter it briefly when loading or unloading. Therefore, the time for sorting can be determined by calculating the time in the defined region in segments over x seconds. (x depends on the process, but can be approximated, for example, as about 1 - 1.5 minutes).
If a vehicle is used, only the proportion of non-driving in the region can be used to restrict the definition.
B
Process Observation and Timing
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In a process observation, the duration and frequency can be recorded with the help of a tally sheet or a corresponding app.
2
Calculate Savings Potential
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The savings potential is highly dependent on the selected measure. Depending on the measure, the entire sorting process or only parts of the activity can be reduced.
3
RoI Calculation
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For the RoI calculation, the savings potential per day and person is extrapolated to the number of employees and working days per year. This is compared with the costs of the measure.
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Assisted Counting of Small Parts - Find the Right Offering for You
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Nitpicker A3
Nitpicker is a camera-based counting machine designed for the fast, precise, and weight-independent counting of small parts.
Assisted Counting of Small Parts - The Following Solutions can also Solve the Pain Point
Here you can find other solutions, which are suitable for the optimization of the pain points (Sorting Efforts) as well as variants of the current solution.