Creating an orderly, clean and safe working environment
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Optimizing The Working Environment In 6 Steps
The 6 S system is an approach used in logistics to optimize the working environment and increase efficiency and safety. The 6S method is based on six steps that, when implemented, can create a tidy, clean, safe and efficient working environment:
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6 S System - Solves the following Problems!
Select one of the problems. You will receive instructions that you can use to calculate optimization potential.
Long Distances to Auxiliary Equipment
Damaged Goods
High Orientation or Search Times
Effort for Inventory
Malfunctions (e.g. Machine Downtimes)
Long Distances for Information Intake
1
Determining the Frequency of Assistive Device Use
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The first step is to determine how often an auxiliary is used on average per day.
A
Motion-Mining®
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Motion-Mining® can be used to record how often the area of an assistive device is visited or the dynamic beacon of the assistive device is used.
B
Process Observation and Time Recording
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In a process observation, the frequency can be recorded with the help of a tally sheet or a corresponding app.
C
WMS Data Analysis
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Some tools, such as a wrapping machine in order picking, usually have to be used for every order. Based on the orders per employee and day, it is possible to estimate how often a tool is used per employee per day.
2
Identify Additional Paths to the Special Process Area
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In addition to the time spent in the auxiliary area, a special process also causes non-essential paths to the respective area. The paths can also be determined in various ways.
A
Motion-Mining®
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As part of a Motion-Mining® project, special processes such as driving/walking into the area can be created separately. This allows the total effort for the special process to be determined.
B
Measure the layout
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An approximation of the distance can be achieved by determining the average paths in the layout. In the next step, the average path length must then be multiplied by the speed of the vehicle/person.
3
RoI Calculation
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The potential savings depend on the chosen solution. Depending on whether the frequency of use and/or the distance to the aid is reduced, it is necessary to calculate how much time can be saved per person per day. The total potential is the savings per person per day multiplied by the number of working days and people per year. This is compared to the cost of the measure.
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6 S System - Find the Right Offering for You
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Shadowboards
Customised shadowboards with precision-fit foam inserts for structured, safe and efficient workstations.
Shadowboards
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Price on demand
Product type
Foam inlay for tool organisation
Max. Dimensions of the hardware component (Length x Width x Height)
6 S System - The Following Solutions can also Solve the Pain Point
Here you can find other solutions, which are suitable for the optimization of the pain points (Long Distances to Auxiliary Equipment) as well as variants of the current solution.