Efficient use of space in warehouses with high ceilings
Cost savings when expanding storage capacity
Versatile use possible
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General information
A storey racking system is a storage system that comprises several flat storage units arranged one above the other. It is often installed in warehouses with grown structures and high ceilings.
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Mezzanine warehouse - Solves the following Problems!
Select one of the problems. You will receive instructions that you can use to calculate optimization potential.
Frequent Lifting Movements
Low Available Storage Space
Low Storage Space Utilization
1
Determine time required for lifting movements
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The time required for lifting movements can be quantified in various ways.
A
Motion-Mining®
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In Motion-Mining® projects, the fork of a forklift truck can be fitted with a special sensor. This makes it possible to determine how much time employees spend waiting for the forklift to lift.
B
Process Observation and Time Recording
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For process monitoring, the time it takes the fork to rise and fall can be recorded using a stopwatch or app.
C
WMS Data Analysis
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In the rack storage area, the time for the lift movement can be approximated using the WMS picker. To do this, the picking or putaway location with the corresponding level in the rack must be maintained in the system. It is then possible to determine how often a level is stored or retrieved per day. The fork is then raised to that level and lowered again. The time can then be calculated from the height of the level (in m) and the lift speed of the truck (see Hesteller or MTM).
2
Determination of the savings potential
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It is necessary to determine how much of the stroke time can be saved. This depends on the solution chosen.
3
RoI calculation
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To calculate the ROI, the frequency must be multiplied by the difference between actual and target time and then scaled to the total number of employees and working days. This is set against the cost of the measure.
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Cellgo Multi-Storage system
The Cellgo multi-level storage system offers a flexible and automated multi-level storage solution that can be installed on platforms or suspended ceilings.
Mezzanine warehouse - The Following Solutions can also Solve the Pain Point
Here you can find other solutions, which are suitable for the optimization of the pain points (Frequent Lifting Movements) as well as variants of the current solution.